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What's A MRF--Procedure

1. Copy onto a transparency or use as a handout Example of Flow of Materials Through a MRF (GIF Link Below). As you show the figure, explain that a MRF is a facility for processing commingled (mixed together) recyclables. Describe the flow of materials through the various sorting stations. Identify the properties of each type of recyclable material (e.g., mass, magnetism) that impact the design of each sorting station.

2. As a class, decide on dimensions of the mini-MRF.

  • Divide the class into lab groups.
  • Assign each group one station of the mini-MRF to design and operate:
    • Conveyor to move materials Blower to sort out the light fraction (paper, plastic)
    • Magnet system to sort out ferrous metals (paper clips, safety pins)
    • Flotation system to sort nonferrous metals from each other
  • The following are suggestions for creating a simple, manually operated MRF:
    • Conveyor - Tape together sections of newspaper to make the conveyor belt.
    • Drape the belt around a table.
    • Blower - Make fans of construction paper.
    • Magnet system - Attach bar magnets to the bottom of a non-coated, steel cookie sheet.
    • Flotation - Position a plastic tub of water at the end of the conveyor. Use a kitchen strainer to scoop off materials that float.

3.Prepare the recyclable materials.

  • Commingle a quantity of each of the recyclable materials listed in "Materials/Equipment."
  • Provide each group with a small amount of the commingled recyclables with which to test their designs as they develop them.

4.For further study:

  • Quantify effectiveness of the sorting process. Mass each recyclable material prior to commingling. After each trial run, assist groups in calculating the percentage of material collected at their stations and others using the formula:
  • mass of each item sorted properly x 100, then divide it by the total mass of that item Mechanize the MRF.
  • Encourage students to think of methods for reducing the manual labor involved in sorting materials. Refer to Scheme of a Mechanical Mini-MRF for ideas.
  • Create a video presentation to share with other student groups. Produce an interesting and scientifically accurate story about a MRF and the sorting process.
  • Use the development of the classroom MRF, including processes that did not work and how problems were overcome, to reinforce physics concepts while promoting awareness about the challenges and solutions of recycling.
  • Continue to page 3: Activity Analysis

CYCLES FOR SCIENCE RESOURCES